Monday, April 23, 2012

Thermocouple Time Response

Thermocouple time response is one of the questions we get all the time from customers and it is sometimes misunderstood. 

The chart below shows the average time response for the first of 7 time constants to achieve 0 to 100% step change.  It does not matter if the change is from 0 to 100 C or 100 to 1000 C the time response is the same. The data shown is for the 1st time constant or 2/3’s step change. Each of the remaining time constants are the same, 2/3’s of the remaining change. You can see that since we are looking at increments of 2/3’s, we achieve approximately 98% of the step change rather quickly. Obviously, size is a determining factor as the more mass, the more time to see the temperature change. Keep in mind that the smaller the probe, the faster the time response at the expense of being a more robust design. Too small and the probe could fail early in a severe application so a balance must be drawn between time response and probe life.

Approximate response time in seconds.

Values are for 2/3 of total temperature change from 0 to 100% as measured in water.

20-awg bare wire junction measured in gas.

Outside         Approximate        Approximate        Grounded        Ungrounded
Diameter      Wire Gauge          Wall thickness      Junction           Junction
.020                     38                       .003                     .02                      .03
.040                     32                       .006                     .04                      .13
.062                     28                       .009                     .22                      .40
.090                     25                       .012                     .33                      .68
.125                     22                       .017                     .50                    1.10
.188                     19                       .025                   1.00                    2.30
.250                     16                       .033                   2.20                    4.10
20 awg bare wire junction .45

Additional Time Response Information can be found here http://www.temprel.com/time-response-information-42/ or by calling Temprel at (800) 582-5098.